Preventive Maintenance Programs
Thermal imaging cameras have been part of preventive maintenance programs at utility companies for many years. Especially in high-voltage applications, thermal imaging cameras have been indispensable in detecting imminent failures.
Thermal imaging cameras have been an integral part of preventive maintenance programs for utility companies for many years, particularly in high-voltage applications. Heat plays a crucial role in high-voltage installations, as electrical current passing through a resistive element generates heat. Increased resistance leads to higher heat generation. Over time, electrical connections may experience increased resistance due to loosening and corrosion. This rise in temperature can result in component failures, leading to unplanned outages and even safety hazards.
Furthermore, the energy dissipated as heat causes unnecessary energy losses. If left unaddressed, excessive heat can cause connections to melt and break down, potentially causing fires.
Scanning Critical Components
Examples of failures in high-voltage installations that can be detected with thermal imaging include:
- Oxidation of high-voltage switches
- Overheated connections
- Incorrectly secured connections
- Insulator defects
Typical substation components which thermal signatures are precursors to failure include:
- Power transformers (oil levels and pump operation)
- Load tap changers (oil levels, other internal problems)
- Insulator bushings (oil levels and bad connections)
- Standoff insulators (moisture, contamination, degradation)
- Lightning arrestors (degradation of metal oxide disks)
- Circuit breakers (oil or SF6 leakage)
- Mechanical disconnects (bad connections, contamination)
- Control cabinets (wear and tear on fans, pumps, and other components)
- Batteries
Identifying these and other issues at an early stage is crucial. Thermal imaging cameras assist maintenance operators in accurately locating the problem, determining its severity, and establishing an appropriate repair timeframe.